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Core Technologies
Intelligence
AICE & AOI
OPC GATEWAY
PROSSY
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Home
Core Technologies
Intelligence
AICE & AOI
OPC GATEWAY
PROSSY
Contact
  • FLS
  • Gold Fields
  • BHP
  • Komatsu
  • Southern Copper
  • Barrick
  • Zaldívar
  • Anglo American

CORE TECHNOLOGIES

Technology engineered to safeguard and optimize your industrial operations.

Modular, robust tools that eliminate data silos between the plant floor and executive leadership.

Managed OPC UA Gateway

Securely extract and unify data from PLCs and legacy equipment—standardized, seamless, and without disrupting plant operations.

Real-Time Analytics & OEE

Transform complex metrics into intuitive dashboards. Monitor performance, reduce downtime, and anticipate anomalies.

AI & Custom-Tailored Solutions

We develop proprietary AI algorithms and software architectures tailored specifically to your industry's unique operational challenges.

PROACTIVE OPERATIONAL INTELLIGENCE

Prevent plant shutdowns before they turn into costly losses.

Most control rooms only react after an incident occurs. 4DIGITAL transforms scattered operational signals into early warnings and actionable evidence to intervene in time.

Process Deviations & OEE

The Problem: Downtime and throughput drops that are only discovered at the end of the shift.

4DIGITAL's Solution: Continuous monitoring of critical variables and equipment states to detect performance anomalies in real time.

CORE PLATFORM & EDGE ARCHITECTURE

From Edge Perception to Enterprise Operational Intelligence

Discover how AICE captures shop-floor reality and feeds AOI to transform industrial data into reliable, explainable, and actionable insights.

AICE

Edge Intelligence on the Plant Floor.

AICE begins where industrial reality happens . Powered by advanced NVIDIA Edge AI hardware, it continuously observes physical operations on-premise—performing real-time object detection, multi-object tracking, PPE compliance verification, thermal analytics, and process control with zero cloud latency.

Intelligence is generated right where the work takes place, ensuring instantaneous response times and complete data sovereignty.

AOI

The Operational Intelligence Platform

AOI serves as the core intelligence layer connecting industrial operations with executive decision-making[cite: 4]. By correlating AICE observations with SCADA variables, historian data, and contextual business rules, AOI moves far beyond conventional monitoring.

It establishes a deep understanding of operations, surfaces hidden inefficiencies, and delivers explainable, AI-assisted recommendations directly to operators and supervisors.

GOVERNED OT CONNECTIVITY

Managed OPC UA Gateway: The Secure Bridge Between the Plant Floor and Operational Intelligence

The gateway establishes a robust governance and control layer between OT systems (PLCs, SCADA, DCS, and historians) and the AOI platform. It enables secure browsing of the OPC UA node tree, selection of critical telemetry with persistent buffering during disconnects, and controlled read/write operations without modifying existing control logic.

  • OPC UA Browsing: Endpoint management, X.509 certificates, and advanced authentication protocols.

  • Persistent Telemetry: Critical variable selection with buffered persistence to ensure zero data loss during network disruptions.

  • Open Integration: Fully compatible with native OPC UA servers, MQTT, REST APIs, and Webhooks.

OPERATIONAL INTELLIGENCE ASSISTANT

Operational Knowledge Delivered Where the Work Happens

PROSSY is not a generic chatbot; it is an AI-powered voice conversational avatar that transforms equipment manuals, mining procedures, and safety regulations into direct, clear, and verified answers for field personnel.
Powered by a web-managed Retrieval-Augmented Generation (RAG) architecture, it guarantees zero hallucinations—stating boundaries and escalating queries to designated personnel whenever sufficient documentation is unavailable.

  • Natural Voice Interface: Designed for workers to query operating procedures verbally and receive concise, spoken, action-oriented instructions.

  • Full HSE Traceability: Every response cites the exact document source, section, revision date, and verification.

  • Industrial Scale: Enterprise-ready for on-premise deployments, role-based access control (RBAC), and seamless integration with AOI.

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